As you can see, this old wagon is trashed… BUT it can be fixed!!!
I cut out new pieces of woodThe old hardware was rusted on. These tools were no help!I had to use an angle grinder with a cutting bladeAll the hardware was cut offTurns out water comes out of this hole… lolI trace where the hardware went, as an estimate…Then I add the hardware and mark it properly to drill.Holes are drilled so the bolts will fitStain is applied to give the plywood a darker color.Then the wood is weather sealed in varnishFinal assembly went smoothly.I am marking how deep to drill the countersink holes.These guide pieces were added to prevent sag in the center after years of outdoor weatherI left the hardware old and rusted looking. Its from the 90’sI picked a spot where it will look good.Then added a bunch of potted plants. (Later I added sprinklers to these)
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